China OEM Custom CNC Milling Turning Service Precision Steel Bevel Helic Rack Gears Pinion Metal Gears Spur Plastic Gear Sets top gear

Product Description

Custom CNC Milling Turning Service Precision Steel Bevel Helic Rack Gears Pinion
Metal Gears Spur Plastic Gear Sets

Material  1) Aluminum: AL 6061-T6, 6063, 7075-T etc.
 2) Stainless steel: 303, 304, 316L, 17-4(SUS630) etc.
 3) Steel: 4140, Q235, Q345B, 20#, 45# etc.
 4) Titanium: TA1, TA2/GR2, TA4/GR5, TC4, TC18 etc.
 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.
 6) Copper, Bronze, Magnesium alloy, Delrin, POM, Acrylic, PC, etc.
Finsh  Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish.
 Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing.
 Electroplating chromium, Electrophoresis, QPQ(Quench-Polish-Quench).
 Electro Polishing, Chrome Plating, Knurl, Laser etch Logo, etc.
Main Equipment  CNC machining center(Milling), CNC Lathe, Grinding machine.
 Cylindrical grinder machine, Drilling machine, Laser cutting machine, etc.
Drawing format  STEP, STP, GIS, CAD, PDF, DWG, DXF etc or samples.
Tolerance  +/-0.01mm ~ +/-0.05mm
Surface roughness  Ra 0.1~3.2
Inspection  Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier, CMM.
 Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.
Capacity  CNC turning work range: φ0.5mm-φ150mm*300mm.
 CNC milling work range: 510mm*1571mm*500mm.

About Runsom
    Runsom, a company specializing in rapid prototyping and manufacturing, has decades of experience in
CNC machining, 3D printing, injection molding, sheet metal fabrication, and die casting. Our engineering
team with extensive knowledge and experience utilizes the latest prototyping technologies and top-notch
machining equipment to provide comprehensive services to satisfy global customers’ requirements,
timescales, and specific needs. We are able to take your concepts or designs to reality production in just
days with our advanced machining technologies, extensive manufacturing experience, and a wealth of
premium materials.

Our Mission
   Runsom Precision was established to give support to companies in the industries fields who continually
need to reduce their costs and meet tight deadlines. Our purpose is to ensure customer satisfaction by
providing first-class project management control and problem-free products.

                                                                                               Get a Quote

Q1: What’s kinds of information you need for quote?
A1: Kindly please provide the 2D/3D drawings (PDF/DWG/DXF/IGS/STP/SLDPRT/etc) and advise material
, finish, quantity for quoting.

Q2: What is your MOQ?
A2: MOQ depends on our client’s needs, besides, we welcome trial order before mass-production.

Q3: What is the lead time?
A3: Depending on your specific project and quantity.

Q4: Available for customized design drawings?
A4: Yes, please send the technical drawings to us. It’s better if you can send both 2D and 3D drawings if
you have.

Q5: If the parts we purchase from your company are not good, what can we do?
A5: Please feel free to contact us after you got the products. Kindly send us some photos, we will
feedback to our engineers and QC departments and solve the problems ASAP.

Q6: Are you a manufacturer or trading company?
A6: We are a manufacturer, we are located in HangZhou, China.

Q7: Will my drawings be safe after sending to you?
A7: Yes, we will keep them well and not release to third party without your permission.

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Carbon Steel, Aluminum, Stainless Steel
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

bevel gear

Can you provide examples of machinery that use bevel gears?

Bevel gears are widely used in various machinery and mechanical systems where torque transmission and direction changes are required. These gears are specifically designed to transmit power between intersecting shafts at different angles. Here are some examples of machinery and equipment that commonly use bevel gears:

  • Automotive Industry: Bevel gears are extensively used in automotive applications. They can be found in different parts of vehicles, including the differential gear system, powertrain components, steering systems, and transfer cases. In the differential, bevel gears help distribute torque between the drive wheels while allowing them to rotate at different speeds during turns.
  • Aerospace Industry: Bevel gears are utilized in various aerospace applications, such as aircraft engines, landing gear systems, and helicopter transmissions. They play a critical role in transferring power and changing the direction of rotation in these high-performance systems.
  • Industrial Machinery: Bevel gears are commonly employed in industrial machinery and equipment. They are used in gearboxes, speed reducers, and power transmission systems. Examples include conveyors, mixers, pumps, packaging machinery, printing presses, and textile machinery. Bevel gears allow efficient power transmission and enable the machinery to operate at different speeds and directions as required by the specific application.
  • Construction and Heavy Equipment: Bevel gears are found in construction equipment such as cranes, excavators, loaders, and bulldozers. They are integral components of the drivetrain systems, enabling the transfer of power and torque to the wheels or tracks, as well as facilitating steering and movement of the equipment.
  • Marine Applications: Bevel gears are utilized in various marine applications, including propulsion systems, marine generators, winches, steering mechanisms, and anchor handling equipment. They help transmit power efficiently and withstand the challenging marine environment.
  • Machine Tools: Bevel gears are employed in machine tools such as milling machines, lathes, and grinders. They are essential for transmitting power and facilitating the required speed and direction changes in these precision machining systems.
  • Power Plants: Bevel gears are used in power generation facilities, including wind turbines, hydroelectric turbines, and steam turbines. They play a crucial role in converting the rotational motion of the turbine blades into electrical energy by transmitting torque to the generator.
  • Mining and Material Handling: Bevel gears are commonly found in mining equipment, conveyor systems, and material handling machinery. They are used to transfer power and facilitate the movement of bulk materials, such as ores, coal, and aggregates.

These examples represent just a few of the many applications where bevel gears are utilized. Bevel gears offer versatility, efficiency, and reliability in transmitting power and changing direction in various mechanical systems across different industries.

bevel gear

What are the environmental considerations when using bevel gears?

When using bevel gears, there are several environmental considerations to keep in mind. These considerations encompass aspects such as material selection, lubrication, noise generation, and waste management. Here’s a detailed explanation:

1. Material Selection: The choice of materials for bevel gears can have environmental implications. Opting for environmentally friendly materials, such as recyclable or biodegradable materials, can help reduce the environmental impact. Additionally, selecting materials with low toxicity or hazardous properties contributes to safer handling and disposal practices.

2. Lubrication: Proper lubrication is essential for the efficient operation of bevel gears. However, the choice and use of lubricants can have environmental consequences. It is advisable to select lubricants that are environmentally friendly, such as biodegradable or non-toxic lubricants, to minimize the risk of contamination in case of leaks or spills. Additionally, implementing effective lubricant management practices, such as proper containment and recycling, helps reduce environmental pollution.

3. Noise Generation: Bevel gears can generate noise during operation, which can have environmental implications, especially in noise-sensitive areas or workplaces. Excessive noise can contribute to noise pollution and affect the well-being of individuals in the vicinity. Implementing noise reduction measures, such as using noise-dampening materials, optimizing gear design for quieter operation, and implementing proper maintenance practices, can help minimize noise pollution.

4. Energy Efficiency: Bevel gears are part of power transmission systems that consume energy. Considering energy efficiency in gear system design and operation can contribute to reduced energy consumption and lower environmental impact. This can be achieved by optimizing gear designs for higher efficiency, reducing friction losses through proper lubrication and surface treatments, and implementing efficient power transmission systems.

5. Waste Management: The manufacturing and maintenance processes involving bevel gears can generate waste materials, such as metal shavings, lubricant residues, or worn-out gears. Proper waste management practices, including recycling and disposal, are crucial to minimize the environmental impact. Recycling materials whenever possible and ensuring the proper disposal of hazardous or toxic waste materials are important considerations in reducing environmental pollution.

6. Life Cycle Assessment: Conducting a life cycle assessment (LCA) of bevel gears can provide a comprehensive understanding of their environmental impact. LCA takes into account the environmental implications associated with the entire life cycle of the gears, including raw material extraction, manufacturing, use, and end-of-life disposal. This assessment helps identify areas for improvement and guides decision-making towards more sustainable practices.

By considering these environmental factors, manufacturers, engineers, and users of bevel gears can make conscious choices to minimize the environmental impact associated with their production, operation, and disposal. Implementing sustainable practices and adhering to environmental regulations and standards contribute to a greener and more sustainable use of bevel gears.

bevel gear

What are the benefits of using a bevel gear mechanism?

Using a bevel gear mechanism offers several benefits in various applications. Here’s a detailed explanation of the advantages of using a bevel gear mechanism:

  • Change in Direction: Bevel gears are designed to transmit rotational motion between intersecting or non-parallel shafts. They enable a change in direction of motion, allowing the rotary power to be transmitted efficiently at different angles, such as 90 degrees or more. This capability is particularly useful in applications where space constraints or specific mechanical arrangements require a change in direction.
  • Speed Reduction or Increase: Bevel gears can be used to achieve speed reduction or increase between the input and output shafts. By selecting bevel gears with different tooth counts, the rotational speed can be adjusted according to the desired output requirements. This feature is beneficial in applications where different speeds are needed for specific operations or to match the requirements of the driven equipment.
  • Compact Design: Bevel gears offer a compact design that allows for efficient power transmission in applications with limited space. The intersecting shafts and compact arrangement of the gear teeth enable the transmission of torque and motion in a more confined area compared to other types of gear mechanisms.
  • High Torque Transmission: Bevel gears are capable of transmitting high torque loads. The meshing of the gear teeth provides a strong and reliable connection, allowing for the efficient transfer of power even in heavy-duty applications. This makes bevel gears suitable for applications that require the transmission of substantial torque, such as in automotive differentials, industrial machinery, and mining equipment.
  • Versatility: Bevel gears are versatile and can be designed to accommodate various operating conditions and requirements. They can be manufactured with different tooth profiles, such as straight-cut, spiral, or zerol, to optimize performance based on factors like noise reduction, load capacity, and efficiency. Additionally, bevel gears can be made from different materials, allowing them to withstand different environmental conditions and requirements.
  • Smooth and Quiet Operation: The tooth geometry of spiral bevel gears provides smoother and quieter operation compared to straight-cut gears. The gradual engagement of the curved teeth reduces noise, vibration, and shock during gear meshing, resulting in quieter operation and improved overall system performance. This makes bevel gears suitable for applications where noise reduction is a critical consideration.
  • Wide Range of Applications: Bevel gears find applications in various industries and systems where changes in direction, speed, and torque transmission are required. They are used in automotive differentials, marine propulsion systems, industrial machinery, robotics, aerospace systems, and more. The versatility and adaptability of bevel gears make them suitable for a wide range of applications across different sectors.

In summary, using a bevel gear mechanism provides benefits such as change in direction, speed adjustment, compact design, high torque transmission, versatility, smooth and quiet operation, and suitability for a wide range of applications. These advantages make bevel gears a preferred choice in numerous industries and systems that require efficient and reliable power transmission.

China OEM Custom CNC Milling Turning Service Precision Steel Bevel Helic Rack Gears Pinion Metal Gears Spur Plastic Gear Sets top gearChina OEM Custom CNC Milling Turning Service Precision Steel Bevel Helic Rack Gears Pinion Metal Gears Spur Plastic Gear Sets top gear
editor by CX 2023-10-30